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Custom polycotton fabric

What is polycotton fabric and why is it so popular? Here we uncover more about this cotton and polyester hybrid, and why it is such a popular choice for clothing, decor, bedding, and more. Understand the popularity of our polycotton fabric, and design your own polycotton fabric online.

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Plain Weave FR Polyester 145gsm Max Width: 1.4m Plain Weave FR Polyester 145gsm From $23.98
Cotton-Linen 6.7 oz PGT Max Width: 1.38m Cotton-Linen 6.7 oz PGT From $23.98
Artists Poly Canvas 260gsm Max Width: 1.3m Artists Poly Canvas 260gsm From $23.98
Organic Recycled Cotton Twill 6.28oz Max Width: 1.49m Organic Recycled Cotton Twill 6.28oz From $23.98
Silk Sensation (poly) 2.65 oz Max Width: 1.4m Silk Sensation (poly) 2.65 oz From $23.98
Lucent Satin 3.54 oz Max Width: 1.38m Lucent Satin 3.54 oz From $23.98
Organic Cotton Canvas 9.11 oz  Max Width: 1.5m Organic Cotton Canvas 9.11 oz From $24.98
Woven Canvas 8.85 oz Max Width: 1.57m Woven Canvas 8.85 oz From $23.98
Classic Cotton Satin 5.07 oz Max Width: 1.49m Classic Cotton Satin 5.07 oz From $23.98
Pure Poplin Organic Cotton 148gsm Max Width: 1.49m Pure Poplin Organic Cotton 148gsm From $23.98
Soft Velvet 8.2oz Max Width: 1.42m Soft Velvet 8.2oz From $23.98
Monroe Satin 4.7 oz Max Width: 1.46m Monroe Satin 4.7 oz From $23.98
Mulberry Silk Habotai 1.12oz Max Width: 1.08m Mulberry Silk Habotai 1.12oz From $39.50
Furnishing Leatherette 17.7oz Max Width: 1.28m Furnishing Leatherette 17.7oz From $37.50
Real 100% Silk Satin 2.5oz Max Width: 1.36m Real 100% Silk Satin 2.5oz From $61
Velvet Shimmer 10.9 oz  Max Width: 1.38m Velvet Shimmer 10.9 oz From $24.98
Breathable Waterproof 4.6 oz Max Width: 1.45m Breathable Waterproof 4.6 oz From $23.98
Deluxe Organic Cotton Satin 3.83oz Max Width: 1.55m Deluxe Organic Cotton Satin 3.83oz From $24.98
Suede Vision 7.37 oz  Max Width: 1.46m Suede Vision 7.37 oz From $23.98
Warm Leatherette 20.65oz Max Width: 1.27m Warm Leatherette 20.65oz From $37.50
Duchess Satin 4.1 oz  Max Width: 1.44m Duchess Satin 4.1 oz From $23.98
Marbled Velvet 6.5oz Max Width: 1.41m Marbled Velvet 6.5oz From $23.98
Feather Voile 1.62oz FR Max Width: 1.55m Feather Voile 1.62oz FR From $23.98
Solange Silky Jersey 6.34oz Max Width: 1.42m Solange Silky Jersey 6.34oz From $23.98
Organza 1.2 oz  Max Width: 1.39m Organza 1.2 oz From $23.98
Cotton Twill 6.28oz Max Width: 1.45m Cotton Twill 6.28oz From $23.98
Cotton Calico Organic 4.48oz PGT Max Width: 1.47m Cotton Calico Organic 4.48oz PGT From $23.98
Lino 100% Linen Plain Weave 4.22 oz Max Width: 1.39m Lino 100% Linen Plain Weave 4.22 oz From $39.50
Poly Twill 5.90 oz Max Width: 1.44m Poly Twill 5.90 oz From $23.98
 Slinky Lycra Matte 6.2 oz Max Width: 1.53m Slinky Lycra Matte 6.2 oz From $23.98
Lycra Heavy Matte 7.4 oz Max Width: 1.45m Lycra Heavy Matte 7.4 oz From $23.98
Crushed Velour 7.23 oz Max Width: 1.35m Crushed Velour 7.23 oz From $23.98
Florence Net 1.8 oz  Max Width: 1.34m Florence Net 1.8 oz From $23.98
Wool Silk Blend Plain Weave 3.33 oz Max Width: 1.4m Wool Silk Blend Plain Weave 3.33 oz From $55
Ripstop 1.92 oz Max Width: 1.43m Ripstop 1.92 oz From $23.98
Poly Felt 0.12" Max Width: 0.99m Poly Felt 0.12" From $24.98
Mayfair Herringbone Weave 7.9 oz  Max Width: 1.43m Mayfair Herringbone Weave 7.9 oz From $23.98
Sailor's Woven Canvas 14.16oz Max Width: 1.42m Sailor's Woven Canvas 14.16oz From $24.98
Silk Impression (poly) 1.21 oz Max Width: 1.39m Silk Impression (poly) 1.21 oz From $23.98
Portobello 7.37 oz Max Width: 1.45m Portobello 7.37 oz From $23.98
Bull Denim 12oz Max Width: 1.48m Bull Denim 12oz From $23.98
Loose Knit Jersey 5.46oz Max Width: 1.44m Loose Knit Jersey 5.46oz From $23.98
Real 100% Silk Twill 1.59oz Max Width: 1.25m Real 100% Silk Twill 1.59oz From $55
10oz Denim 8.85oz Max Width: 1.47m 10oz Denim 8.85oz From $23.98
Pima Lawn 100% Cotton washed 2.21 oz Reactive Max Width: 1.45m Pima Lawn 100% Cotton washed 2.21 oz Reactive From $23.98
Poly Georgette 1.92 oz  Max Width: 1.41m Poly Georgette 1.92 oz From $23.98
Chichi Furnishing Velour 8.26oz Max Width: 1.37m Chichi Furnishing Velour 8.26oz From $23.98
Real 100% Silk Crepe de Chine 1.77 oz Max Width: 1.37m Real 100% Silk Crepe de Chine 1.77 oz From $55
Cosmic Cotton Warp Satin 7.26 oz Max Width: 1.36m Cosmic Cotton Warp Satin 7.26 oz From $23.98
Flex Sport Lycra 6.5 oz Max Width: 1.45m Flex Sport Lycra 6.5 oz From $23.98
Royal Silk Chiffon 0.77oz Max Width: 1.33m Royal Silk Chiffon 0.77oz From $39.50
Pima Lawn 100% Cotton 2.21 oz PGT Max Width: 1.46m Pima Lawn 100% Cotton 2.21 oz PGT From $23.98
Fashion Crepe 4.42oz Max Width: 1.37m Fashion Crepe 4.42oz From $23.98
Oilcloth Matte 8.08 oz Max Width: 1.39m Oilcloth Matte 8.08 oz From $24.98
Cotton Drill Organic 7.52oz Max Width: 1.49m Cotton Drill Organic 7.52oz From $23.98
Trooper Nylon Ripstop 1.62oz Max Width: 1.46m Trooper Nylon Ripstop 1.62oz From $24.98
Real Silk Georgette 1.5 oz Max Width: 1.33m Real Silk Georgette 1.5 oz From $55
Lycra Soft Sheen 4.7 oz  Max Width: 1.43m Lycra Soft Sheen 4.7 oz From $23.98
Rox Sports Jersey 7.37oz Max Width: 1.49m Rox Sports Jersey 7.37oz From $23.98
Cottage Cotton Slub 3.16 oz Max Width: 1.42m Cottage Cotton Slub 3.16 oz From $23.98
Plush Velvet 7.37 oz Max Width: 1.42m Plush Velvet 7.37 oz From $23.98
Taffeta 2.65 oz  Max Width: 1.43m Taffeta 2.65 oz From $23.98
Quilted Jersey Stretch 7.5 oz Max Width: 1.29m Quilted Jersey Stretch 7.5 oz From $23.98
Blackout Waterproof (no light) 8.26 oz Max Width: 1.55m Blackout Waterproof (no light) 8.26 oz From $37.50
New Janice Poplin Organic Cotton 3.98 oz Washed Max Width: 1.41m New Janice Poplin Organic Cotton 3.98 oz Washed From $24.98
Lifestyle Recycled Poly Jersey 4.72oz Max Width: 1.56m Lifestyle Recycled Poly Jersey 4.72oz From $23.98
Vea Organic Cotton Satin 4.13oz Max Width: 1.46m Vea Organic Cotton Satin 4.13oz From $24.98
Olivia Organza 100% Silk 0.7 oz  Max Width: 1.46m Olivia Organza 100% Silk 0.7 oz From $55
Polar Fleece 6.5 oz Max Width: 1.55m Polar Fleece 6.5 oz From $23.98
Neoprene 29.5 oz  Max Width: 1.3m Neoprene 29.5 oz From $61
Organic Half-Panama Cotton 8.85 oz  Max Width: 1.47m Organic Half-Panama Cotton 8.85 oz From $24.98
Crepe de Chine (poly) 2.51oz Max Width: 1.41m Crepe de Chine (poly) 2.51oz From $23.98
Mulayam 100% Cotton Mulmul 1.74oz Max Width: 1.05m Mulayam 100% Cotton Mulmul 1.74oz From $24.98
Bermondsey Twill Recycled 3.83oz Max Width: 1.45m Bermondsey Twill Recycled 3.83oz From $23.98
Voille De Ville 3.5 oz  Max Width: 1.49m Voille De Ville 3.5 oz From $23.98
Poly Felt 0.04" Max Width: 0.94m Poly Felt 0.04" From $23.98
Mulmul Soft Muslin (poly) 1.62 oz Max Width: 1.29m Mulmul Soft Muslin (poly) 1.62 oz From $23.98
Speaker Grill Cloth 5 oz Max Width: 1.47m Speaker Grill Cloth 5 oz From $23.98
Scroll Paper Fabric 3.5 oz Max Width: 1.29m Scroll Paper Fabric 3.5 oz From $23.98
Scuba Crepe 8.55 oz Max Width: 1.44m Scuba Crepe 8.55 oz From $23.98
Soft Fashion Jersey 5.90oz Max Width: 1.51m Soft Fashion Jersey 5.90oz From $23.98
Cotton Muslin 50gsm Max Width: 1.33m Cotton Muslin 50gsm From $24.98
Chenille 9.7 oz  Max Width: 1.45m Chenille 9.7 oz From $23.98
Dorchester Weave 6.8 oz Max Width: 1.36m Dorchester Weave 6.8 oz From $23.98
 Lycra Matte  4.13 oz Max Width: 1.35m Lycra Matte 4.13 oz From $23.98
Panda Woven Bamboo 115gsm Max Width: 1.41m Panda Woven Bamboo 115gsm From $23.98
Rustique Calico Organic Cotton 148gsm Max Width: 1.47m Rustique Calico Organic Cotton 148gsm From $23.98
Peached Poly Sheeting 3.8 oz Max Width: 1.79m Peached Poly Sheeting 3.8 oz From $23.98
Linden Waterproof 3.5 oz Max Width: 1.45m Linden Waterproof 3.5 oz From $23.98
Gaia Eco Woven 100% recycled 7.7 oz Max Width: 1.55m Gaia Eco Woven 100% recycled 7.7 oz From $39.50
Tapestry 12 Count 5.96 oz Max Width: 1m Tapestry 12 Count 5.96 oz From $24.98
Tapestry 14 Count 6.19 oz Max Width: 1m Tapestry 14 Count 6.19 oz From $24.98
Butterfly Smooth Crepe 4.42oz Max Width: 1.43m Butterfly Smooth Crepe 4.42oz From $23.98
Lustrous Seduction Poly Satin 2.51oz Max Width: 1.44m Lustrous Seduction Poly Satin 2.51oz From $23.98
Blossom Lace 1.03 oz Max Width: 1.58m Blossom Lace 1.03 oz From $23.98
Silhouette Cotton Sateen 3.69 oz Max Width: 1.74m Silhouette Cotton Sateen 3.69 oz From $24.98
Rangeen Cotton Twill 6.13oz Reactive Max Width: 1.45m Rangeen Cotton Twill 6.13oz Reactive From $23.98
Lumin Cotton Drill 7.34oz Reactive Max Width: 1.43m Lumin Cotton Drill 7.34oz Reactive From $23.98
Svelte Microfibre Towelling 6.49oz Max Width: 1.58m Svelte Microfibre Towelling 6.49oz From $23.98
Panama Flo 4.4 oz  Max Width: 1.47m Panama Flo 4.4 oz From $23.98
Scuba 8.1 oz Max Width: 1.42m Scuba 8.1 oz From $23.98
Nautica 5.1 oz  Max Width: 1.46m Nautica 5.1 oz From $23.98
Looped Back Sweat Jersey 7.37 oz Max Width: 1.57m Looped Back Sweat Jersey 7.37 oz From $23.98
Heavy Brushed Sweat Jersey 7.67 oz Max Width: 1.53m Heavy Brushed Sweat Jersey 7.67 oz From $23.98
Tapestry 10 Count 6.78 oz Max Width: 1m Tapestry 10 Count 6.78 oz From $24.98
Ponte Jersey 7.67oz Max Width: 1.39m Ponte Jersey 7.67oz From $23.98
Velvet Fever Poly Satin 3.24oz Max Width: 1.43m Velvet Fever Poly Satin 3.24oz From $23.98
Olympic Sports Jersey 5.31oz Max Width: 1.43m Olympic Sports Jersey 5.31oz From $23.98
Monty Organic Cotton Drill 249gsm Max Width: 1.49m Monty Organic Cotton Drill 249gsm From $23.98
Freefall Water resist Nylon 1.33oz Max Width: 1.44m Freefall Water resist Nylon 1.33oz From $23.98
Tokri Half Panama Cotton 6.78oz Max Width: 1.45m Tokri Half Panama Cotton 6.78oz From $23.98
Whisper Wool Cashmere Twill 0.88oz Max Width: 1.3m Whisper Wool Cashmere Twill 0.88oz From $61
Bounce Cotton Jersey 5.3 oz Max Width: 1.51m Bounce Cotton Jersey 5.3 oz From $24.98
Softy Peach Stretch 6.78oz Max Width: 1.44m Softy Peach Stretch 6.78oz From $24.98
Nero Ponte 300gsm Max Width: 1.55m Nero Ponte 300gsm From $23.98
Airflow Light 4.28oz Max Width: 1.45m Airflow Light 4.28oz From $23.98
Real 100% Light Silk Satin 1.47 oz Max Width: 1.36m Real 100% Light Silk Satin 1.47 oz From $55
Archway Brushed Twill 8.55 oz Max Width: 1.43m Archway Brushed Twill 8.55 oz From $23.98
Soft Shell Jersey 10.3oz Max Width: 1.43m Soft Shell Jersey 10.3oz From $24.98
Slub Jersey 4.13oz Max Width: 1.49m Slub Jersey 4.13oz From $23.98
Crepe Stretch 5.60oz Max Width: 1.44m Crepe Stretch 5.60oz From $23.98
Starlight Organza 1.03oz Max Width: 1.38m Starlight Organza 1.03oz From $23.98
Pineapple Leather  20.20 oz Max Width: 1.45m Pineapple Leather 20.20 oz From $24.95
Aida 14 count 5.31 oz Max Width: 1.07m Aida 14 count 5.31 oz From $24.98
Tender Terry Towelling 10.32 oz Max Width: 1.5m Tender Terry Towelling 10.32 oz From $23.98
Chelsea Tencel Twill 185gsm Max Width: 1.4m Chelsea Tencel Twill 185gsm From $24.98
Ella Waterproof 1.9 oz  Max Width: 1.46m Ella Waterproof 1.9 oz From $23.98
Roller Blind Standard (allows some light) 3.7oz Max Width: 1.57m Roller Blind Standard (allows some light) 3.7oz From $37.50
Fine wove Linen Cotton 2.65oz Max Width: 1.35m Fine wove Linen Cotton 2.65oz From $24.98
Layla Stretch Cotton Denim 9.59oz Max Width: 1.36m Layla Stretch Cotton Denim 9.59oz From $39.50
Chain Jersey 7.52 oz  Max Width: 1.31m Chain Jersey 7.52 oz From $23.98
Twill Elegance 2.89oz Max Width: 1.46m Twill Elegance 2.89oz From $23.98
Neoprene 17.70oz (1-2mm thick) Max Width: 1.24m Neoprene 17.70oz (1-2mm thick) From $55
Soft White Nappa Smooth 0.06" Max Width: 0.7m Soft White Nappa Smooth 0.06" From $24.95
Soft White Nappa Bubble Texture 0.06" Max Width: 0.7m Soft White Nappa Bubble Texture 0.06" From $24.95
Stiff White Nappa Texture 0.04-0.06" Max Width: 0.7m Stiff White Nappa Texture 0.04-0.06" From $24.95
Diamond Jersey 7.96 oz (reduced to clear) Max Width: 1.35m Diamond Jersey 7.96 oz (reduced to clear) From $14.50
Poly Georgette Beige 1.92 oz Max Width: 1.41m Poly Georgette Beige 1.92 oz From $23.98
Hempton Twill Hemp Cotton 195gsm Max Width: 1.6m Hempton Twill Hemp Cotton 195gsm From $37.50
Hemp Tencel Plain Weave 135gsm Max Width: 1.6m Hemp Tencel Plain Weave 135gsm From $37.50
AirPique Comfort 250gsm Max Width: 1.7m AirPique Comfort 250gsm From $23.98

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Custom Polycotton Fabric Printing

What is polycotton fabric?

Poly cotton material is a combination of both natural cotton and synthetic polyester fibers. The fibers are woven together to create a hybrid yarn of the two. However, the percentage of polyester vs. cotton can vary greatly, depending on the use of the fabric. Poly cotton is normally a thin and lightweight fabric, that is surprisingly strong and durable.

A popular choice of fabric for clothing and bedding, poly cotton has the soft and absorbent qualities of cotton as well as the durable and easy to care for nature of polyester.

Some popular poly cotton materials include:

  • Boston Pique Knitwater absorbent, pique knit construct, 4.72oz, mesh-like, flexible
  • Lima Cotton Lawntightly woven, 4.28oz, smooth, cool, durable, soft, breathable
  • Lima Cotton Poplin – 5.90oz, tight, plain weave, water absorbent, smooth, taut
  • Mayfair Herringbone Weavesoft, cotton feel, tight weave, solid, matte, 7.93oz
  • Mulmul Soft Muslinmuslin weave, super soft, strong, durable, 1.62oz, woven
  • Panama Flo – 4.42oz, woven, durable, solid, strong, taut, half panama
  • Cotton Sheetingtight, plain weave, 3.83oz, strong, soft face, breathable, spun yarns
  • Woven Canvastightly woven, durable, 8.85oz & 11.2oz, non-stretch, smooth

How is it manufactured?

Polycotton fabric is manufactured by combining the natural fiber cotton with the synthetic or manmade fiber, polyester. The fusing of the fibers can be done at either the fiber stage or at the yarn stage. Although it results in a slightly more expensive fabric, combining them at the fiber stage tends to give a more superior quality.

Purposes of polycotton fabric

The purpose of polycotton fabric is to create a material that has the best of both worlds – the natural breathability and beauty of cotton and the durability and longevity of polyester. Mixing the two fibers can utilize the properties of differing strengths, dyeability, breathability and more. Cotton can be added to polyester to help give the polyester more of a moisture-wicking finish, and polyester can be added to cotton to give it more durability and flexibility.

By creating a poly-cotton material hybrid, you will get a fabric that has the advantages of both fibers; tough, durable, breathable, soft, and affordable.

Properties

The blend of cotton and polyester fibers have a wealth of properties, that makes them a popular choice for many end uses, in particular, clothing and bedding. Some common properties of poly cotton include:

  • Wrinkle resistant
  • Strong and durable
  • Breathable
  • Can be ironed
  • Shrinks less than pure cotton
  • Retain color
  • Cheaper than 100% cotton
  • Fade resistant
  • Can be washed more often
  • Easy to sew

Advantages of polycotton fabric

The blend of the two fibers is created to afford the advantages of both the cotton and the poly fibers into one fabric. While 100% cotton is fully breathable, it can also be more expensive and not as durable as polyester. On the other side, while polyester is not at all breathable, it has brilliant durability and tends to be tear resistant. It is also a cheaper fiber. One can then see that when the two fibers are combined, they create a hybrid yarn that has all the advantages of cotton and polyester.

The final fabric is normally soft, comfortable, and flexible with a breathable nature. It is also tear-resistant, less prone to pilling and static, and can be made into abrasion-resistant fabrics, such as canvas. Poly cotton is also less expensive than 100% cotton, and you can often find different ratios of the fibers, which will suit your end purpose.